Mineral water production line construction details

The mineral water filling production line mainly includes four systems of water treatment, blowing, filling and packaging, with a production capacity of 2,000 to 36,000 bottles per hour. The mineral water filling production line with a capacity of 2000 bottles/hour or less is a split type filling machine. The mineral water filling production line with a production capacity of more than 2000 bottles/hour is a flushing, filling and capping machine. The industry is commonly known as a three-in-one filling machine. The split type filling machine covers a large area, and the washing machine, filling machine and capping machine are distributed in a straight line. The three-in-one filling machine has high production efficiency, small space occupation and high degree of automation, which greatly reduces flushing and filling. The residence time between the closures ensures safer quality of the finished product. From the perspective of the initial investment cost, the split machine is much cheaper, and the three-in-one filling machine is more expensive. The customer can make corresponding choices according to his actual situation.

Natural mineral water has become the first choice for high-level consumers because of its natural quality, excellent water quality, safety and hygiene. China's mineral water resources are very rich. Since the main market of mineral water is in the city, ensuring product quality and avoiding unnecessary investment, the construction of drinking natural pure water mineral water production line has become a frequent topic in the industry.

After the water source of the mineral water is determined, the scale of the plant and the market positioning are determined according to the amount of water in the source. The layout of the construction of pure water mineral water production line should be reasonably arranged according to the development goals, process flow, production equipment and product varieties, and the layout of the workshop should be smooth, without causing cross-contamination. Generally, raw materials, semi-finished products, and products cannot be mixed, contaminated, and blocked.

The mineral water treatment equipment adopts an ozone sterilization process. The strong oxidizing property of ozone makes us have to consider the equipment selection. The price of steel of different grades is very different, and the degree of corrosion resistance is also different, which determines the service life of the equipment. Most of the mineral water uses type 304 or above. The stainless steel material is used as the water pipeline. After the ozone sterilization process, the equipment is made of 316 stainless steel. Although the price is high, it is worth the money, and its finish and corrosion resistance are very good.

Different types of mineral water should be used in the water treatment process and production workshop. The mineral water manufacturers in Guangdong generally adopt the following processes: raw water→sand filtration→activated carbon filtration→primary filtration (three-stage filtration)→ozone mixed sterilization→ Ultrafiltration → Filling. The production capacity of the equipment is selected according to the amount of water source and the design ability of the enterprise. At present, many domestic equipment manufacturers can produce more practical and beautiful filling equipment. However, in the case of stainless steel, it is necessary to use the manufacturer to follow up at the right time, and also require small screws and small accessories to reduce unnecessary troubles in the future.

Construction of the mineral water plant enterprise team The construction of the mineral water plant should also include the construction of the enterprise team, advanced hardware facilities, and must be equipped with high-quality talents. The production of natural mineral water is important in its natural nature, without any preservatives and additives. At the same time, the product itself does not have any defensive ability, and any pollution has the danger of deteriorating the product.

Regardless of the large volume of mineral water filling production line, the type of equipment required for water treatment is the same, but the processing capacity is different. The water treatment of mineral water production line is equipped with the following equipment: raw water tank, raw water pump, quartz sand filter, activated carbon filter, sodium ion filter, precision filter, buffer tank, hollow fiber filter, ozone generator, oxidation tower (large output) Only when used), storage tanks.

The production line of mineral water filling below 2000 bottles/hour is equipped with semi-automatic equipment as follows: semi-automatic blow molding machine, coding machine, split filling machine, light inspection equipment, steam shrinking furnace, semi-automatic film wrapping machine.

The production capacity of 2000 bottles/hour or more of mineral water filling production line is equipped with automatic equipment as follows: automatic blow molding machine (including one out of two, one out of four, one out of six, etc.), bottle platform or bottle unscrambler (yield 8000 bottles / It is recommended to use), bottle inlet duct, mineral water filling machine, bottle delivery, lamp inspection equipment, blow dryer, inkjet printer, sleeve labeling machine or labeling machine, film wrapping machine or packing machine, palletizer .